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Silicon Module Process Engineer
<strong>What To Expect<br></strong>Tesla is seeking highly driven Silicon Module Process Engineers across multiple disciplines (lithography, etch, deposition, epitaxy, metals, implant, polish and M&I) to accelerate advanced system-on-chip (SoC) development. In this role, you will partner with cross-functional teams across the fab and Tesla’s global network to deliver best-in-class processes with industry-leading yield, performance, and reliability. Candidates with proven hands-on expertise in both tool ownership and process development will be given priority.<br><br><strong>What You'll Do<br><br></strong><li>Own end-to-end module performance — from new tool installation and process development through qualification, production ramp, and high-volume manufacturing (HVM) support</li><li>Lead tool installation and qualification programs, driving on-time, spec-compliant performance and seamless HVM transitions</li><li>Execute tool-to-tool and fab-to-fab matching, ensuring global alignment across Tesla’s sister fabs to achieve uniformity in production</li><li>Partner with equipment vendors and internal stakeholders to develop and sustain leading-edge module technologies that maximize yield, reliability, and cost-effectiveness</li><li>Design and lead complex DOEs to optimize process windows, extract actionable insights, and guide data-driven process improvements</li><li>Drive systematic yield improvement using structured problem-solving methodologies (FMEA, 8D, 5 Whys, DMAIC), leveraging upstream/downstream integration knowledge</li><li>Lead cross-functional task forces to troubleshoot process excursions, perform root-cause and failure analysis, and implement long-term corrective actions</li><li>Develop and maintain technical documentation including design-of-records, control plans, specifications, and standardized operating procedures</li><li>Champion continuous improvement in safety, quality, throughput, and cost, directly supporting the fab’s operational excellence roadmap</li><li>Support 24/7 manufacturing operations through rotations, on-call availability, and rapid response to critical production issues<br><br><br></li><strong>What You'll Bring<br><br></strong><li>Degree or equivalent experience in a relevant engineering discipline with 5+ years of experience in process development, tool install/troubleshooting, yield improvement, foundry collaboration, and vendor management</li><li>Proven silicon process expertise in optimizing a specific module process for advanced technology nodes (FinFET and GAA Technology)</li><li>Hands-on proficiency in debugging process issues impacting yield and power/performance/Area cost (PPAC)</li><li>Experience collaborating with global vendors and integrating cutting-edge semiconductor processes into high-volume production</li><li>Deep understanding of device physics, unit process qualifications, device reliability, failure analysis, and statistical methods</li><li>Exceptional ability to navigate ambiguity, execute in fast-paced environments, and deliver results under pressure</li><li>Strong communication skills with a track record of effective collaboration across geographically distributed, cross-functional teams</li><li>Expected travel is 25% of time<br><br><br></li><strong>Benefits<br></strong><strong>Compensation and Benefits<br></strong>Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:<br><li> Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction</li><li> Family-building, fertility, adoption and surrogacy benefits</li><li> Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution</li><li> Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA</li><li> Healthcare and Dependent Care Flexible Spending Accounts (FSA)</li><li> 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits</li><li> Company paid Basic Life, AD&D, short-term and long-term disability insurance</li><li> Employee Assistance Program</li><li> Sick and Vacation time (Flex time for salary positions), and Paid Holidays</li><li> Back-up childcare and parenting support resources</li><li> Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance</li><li> Weight Loss and Tobacco Cessation Programs</li><li> Tesla Babies program</li><li> Commuter benefits</li><li> Employee discounts and perks program<br><br><br></li>, Tesla
